Phrozen Sonic Saber Ultrasonic Cutter
Phrozen Sonic Saber Ultrasonic Cutter is backordered and will ship as soon as it is back in stock.
Delivery and Shipping
Delivery and Shipping
Specifications
Specifications
Product Care
Product Care
Returns
Returns
Warranty Information
Warranty Information
Phrozen Sonic Saber: 40 kHz Ultrasonic Cutter for Resin Prints and Scale Models
The Phrozen Sonic Saber is a corded AC ultrasonic cutter operating at 40 kHz, producing 40,000 blade vibrations per second. It is designed for resin 3D print post-processing, scale modelling, miniature finishing, prop making, and architectural model work where conventional cutting tools apply enough lateral force to damage fine detail before the support is removed.
Ultrasonic cutting works through vibration rather than mechanical pressure. The blade oscillates fast enough that it passes through material with almost no resistance, which means supports release at the base without the bending force that pliers and side cutters transfer to thin printed structures. Surfaces that chip or crater under a scraper smooth out with a single controlled pass. The finish quality reflects the resolution of the print rather than the limitations of the post-processing tool.
The pen-shaped handpiece weighs 75g with a total unit weight of 300g and a 1,050mm cable that keeps the work area unrestricted. The 30° blade angle is designed for reaching into narrow gaps between supports and the model surface, under overhangs, and into recessed detail that flush cutters cannot access without repositioning. Twenty precision steel blades are included, so consumable supply is not an immediate concern after purchase.
Three LED indicators report tool status: green for ready, blue for active, and orange for overheat rest required. Maximum continuous use is 5 minutes before a brief rest is recommended. Corded AC power delivers consistent output across the full session with no battery fade and no drop in resonance during extended finishing work. A storage base keeps the handpiece stable between uses.
The Sonic Saber cuts resin, PVC, foam board, balsa wood, plastic, acrylic, and carbon fibre sheet, making it a single tool across multiple materials and disciplines.
- Frequency: 40 kHz (40,000 vibrations per second)
- Handle weight: 75g / Total weight: 300g
- Cable length: 1,050mm
- Blade angle: 30°
- Max continuous use: 5 minutes
- Power: Corded AC
- Compatible materials: Resin, PVC, foam board, balsa, plastic, acrylic, carbon fibre
- Includes: Handpiece, storage base, 20 blades, 2 aluminium collets, 3 set screws, cut-resistant gloves, power adapter
3D Cast is Australia's official Phrozen distributor, stocking the Phrozen Sonic Saber with fast shipping Australia wide and direct technical support.
See the Sonic Saber in Action
Watch how the Phrozen Sonic Saber cuts through resin supports and refines model surfaces using 40,000 ultrasonic blade vibrations per second — no force, no marks, no broken details.
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Add to CartPhrozen Sonic Saber — Specifications
Technical specifications from official Phrozen data
Phrozen Sonic Saber — Specifications
Technical specifications from official Phrozen data
Ideal Applications
3D Printing
Remove resin supports cleanly without breaking delicate features, trim elephant foot, correct attachment joints, and refine surfaces after printing.
Scale Modelling
Cut foam board, balsa wood, and plastic sheet with precision for model building, diorama work, and architectural scale models.
Craft and Making
Trim acrylic, carbon fibre, PVC, and fabric cleanly for prop making, miniature painting, cosplay builds, and food decoration work.
3D Cast is the official Australian distributor for Phrozen Technology. That means genuine product, local stock, same-day dispatch, and expert support from a team that prints daily. No grey imports, no international shipping wait times — just fast, reliable supply for Australian dental practices and labs.
Not sure which resin is right for your practice?
Talk to us about your workflow — we'll help you choose.
Frequently Asked Questions
The Sonic Saber cuts cleanly through resin 3D prints, PVC, foam board, balsa wood, plastic, acrylic, and carbon fibre sheet. It is not suitable for cutting metal, glass, or oil paper. Always wear the included cut-resistant gloves when handling blades.
Pliers and side cutters apply mechanical force to remove supports, which can crush delicate features, leave marks on the model surface, or snap thin details entirely. The Sonic Saber uses 40,000 blade vibrations per second to pass through material with almost no resistance and no lateral pressure on the model. The result is a clean cut that preserves the detail and surface quality of the print.
The Sonic Saber should not be used for more than 5 consecutive minutes without a rest period. If the unit overheats the LED will turn orange and the automatic shutoff will activate to protect the tool. Allow it to cool before resuming use.
Green means the unit is powered on and ready to use. Blue means the blade is actively vibrating and cutting. Orange means the unit has overheated and the automatic shutoff has activated. Allow the unit to cool before continuing.
The Sonic Saber includes 20 precision steel blades, 2 aluminium collets, and 3 set screws. Blade life depends on the materials being cut and the frequency of use. Replacement blade sets are available from 3D Cast separately. Replace blades when you notice reduced cutting performance or visible wear on the blade edge.
Yes. The pen-shaped design and simple one-button operation make the Sonic Saber straightforward to pick up for beginners. The main technique to learn is letting the vibration do the work rather than applying pressure. Light, guided contact is all that is needed for clean cuts.
Yes. The Sonic Saber is used across scale modelling, miniature painting, prop making, cosplay building, craft work, architectural model making, and food decoration alongside 3D printing. Any application that requires clean, precise cuts through soft to medium density materials without fraying or crushing the material is a good fit for the Sonic Saber.
Yes, though the Sonic Saber particularly excels with resin prints where supports are finer and models more brittle. For FDM prints it works well on support removal and surface trimming, though thicker FDM supports may require more passes than resin equivalents.
Yes. 3D Cast stocks the Phrozen Sonic Saber locally in Australia. Orders placed before 2PM AEST ship same day with no international shipping delays, no customs complications, and full local support from our team.
The Sonic Saber is covered by Phrozen's standard warranty. As Australia's official Phrozen distributor, 3D Cast provides local warranty support and technical assistance. Contact our team directly for warranty claims, troubleshooting, or setup guidance.





